Automated Vision Inspection
ConveyorVIEW Conveyor Vision Inspection System
Inspect large parts in motion, top, bottom and in 3D.
ConveyorVIEW is a modular, noncontact machine vision system for inspecting large parts and products as they move on a conveyor. Synchronized 2D and 3D stations check the top surface, the underside and the shape of each part, so surface, edge, warp and dimensional defects are caught in real time without handling the part.
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Inline, at production rates
Top, bottom and side coverage
Defects where thresholds fail
PLC, rejects and MES
Inline Conveyor Inspection
Automated Inspection for Large Parts on a Conveyor
What is a conveyor vision inspection system?
A conveyor vision inspection system images parts as they travel on a conveyor and decides pass or fail without stopping or handling them. Cameras and 3D sensors at fixed stations check surfaces, edges and shape, and rejects are diverted automatically.
ConveyorVIEW is delivered turnkey or custom and fits into existing conveyors, material handling and factory networks. It is one of the benchtop and inline vision inspection machines from Sciotex, designed, programmed and built in-house in the US.
At a glance
- Throughput
- Around 60 parts per minute in typical setups
- Resolution
- Defects of about 100–200 microns, depending on optics
- Stations
- Top surface, 3D geometry and bottom surface
- Control
- PLC accept/reject, diverters and line interlocks
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What It Inspects
Parts ConveyorVIEW Inspects
ConveyorVIEW handles a wide range of large parts and products on a conveyor line. In the example shown it was set up for plates and bowls, and it adapts to other parts by changing fixturing, lighting, optics and software recipes.
- Molded, cast or stamped housings, covers, brackets and enclosures
- Large consumer products and appliance components
- Automotive and aerospace components with strict surface and edge requirements
- Ceramics, glass and composites that need warp and flatness checks
- Large extrusions, panels and plates
How It Works
How Does ConveyorVIEW Work?
Instead of turning or lifting each part, ConveyorVIEW uses several synchronized stations. Sciotex can add or remove stations, cameras or lasers to match the inspection envelope and resolution you need.
An encoder and sensors follow each part as it enters the inspection zone.
Stations capture the top surface, a stitched 3D map and the underside.
AI/ML software compares each part to a golden master and signals the reject mechanism.
Capabilities and Options
Defects, Measurements and Line Integration
ConveyorVIEW is configured to detect the defects and measure the features that matter for your part, and to connect to the equipment around it.
| Surface defects | Bumps, blisters, inclusions, gouges, chips, pits, scratches and stains |
|---|---|
| Edge conditions | Sharp edges, cracks, chips and incomplete or malformed features |
| Shape defects | Warps, bows, dents, deformation and out-of-flat conditions |
| Dimensional deviations | Height, curvature, contour and thickness profiles compared with a golden master |
| Cosmetic issues | Glaze or coating anomalies, speckle and foreign material |
| 3D sampling | Cross-sections every few millimeters along the part travel |
| Line control | PLC and fieldbus accept/reject, digital I/O, encoder inputs, air knives or pushers |
| Recipes | Saved settings for each part type, size and SKU |
| Data | Results, defect images and measurements logged, with optional MES, ERP or QMS links |
Is ConveyorVIEW right for you?
Inline conveyor inspection is often the right fit when:
- Parts are large and already move on a conveyor
- Every part must be inspected at line speed
- Defects can appear on the top, the bottom or in the shape of the part
- Accept/reject decisions need to drive a diverter or line control
Free testing with your parts
Free testing of your sample parts is available to determine the right system configuration. Send us your parts, the defects that matter and your acceptance criteria.
- Defect detection on your parts
- Throughput and resolution checks
- Line integration planning
ConveyorVIEW Performance
Sciotex tunes camera resolution, lenses, lighting and algorithms to your tolerances and defect types. Typical figures:
Why Inline Inspection
Benefits of Automated Conveyor Inspection
Manual inspection at line speed misses defects and slows the line. ConveyorVIEW inspects every part as it passes. See how the two compare in machine vision vs. manual inspection.
Every Part, Every Shift
Inline inspection of every part at production rates instead of sampling.
No Handling
Noncontact optical inspection, so parts are never lifted or turned.
Finds Subtle Defects
Pixel-level AI/ML analysis catches defects on complex surfaces where simple thresholds fail.
Traceable Data
Results, defect images and measurements are logged for traceability and SPC.
Starting smaller: inspection methods can be proven on a benchtop 3D scanner before moving to a full inline system.
Custom Systems
Turnkey or Custom Line Integration
Sciotex provides the mechanical design, electrical integration, software, HMI and commissioning as one complete system, not a collection of components.
- Stations: add or remove cameras, lasers and lighting
- Handling: fitted to your conveyors and material handling
- Rejects: diverters, air knives or pushers
- Data: MES, ERP or QMS links for closed-loop quality
More from Sciotex
Other Vision Inspection Systems
ConveyorVIEW is for large parts inspected inline. For small precision parts, benchtop work or warehouse loads, one of these may fit better.
RobotVIEW Robotic Inspection
Automated inspection of small high-tolerance parts.
Pallet Inspection System
3D detection of spill and tip risks on pallets.
Benchtop Vertical 360° Inspection
Rotating 360° inspection of round and tall parts.
Benchtop Horizontal 3D Inspection
Laser 3D scanning for long parts and profiles.
Benchtop Surface Defect Detection
Grading of flat and reflective surfaces.
Compare Every System
See all Sciotex vision inspection machines side by side.
FAQ
ConveyorVIEW Questions
What is a conveyor vision inspection system?
It is a machine vision system that inspects parts as they move on a conveyor, using cameras and 3D sensors at fixed stations, and sends accept or reject signals to the line without handling the parts.
How fast is ConveyorVIEW?
Typical configurations inspect around 60 parts per minute, with room to optimize based on part size and line speed.
What defects can it detect?
Surface defects such as chips, pits, scratches and stains, edge defects such as cracks and malformed features, shape defects such as warp and out-of-flat, dimensional deviations, and cosmetic issues such as coating anomalies.
Can it measure warp and flatness?
Yes. A 3D station captures cross-sections every few millimeters and stitches them into a 3D map that is compared with a golden master.
How does it connect to our line?
Through PLC and fieldbus connections, digital I/O, encoder inputs and reject mechanisms such as air knives or pushers, with optional links to MES, ERP or QMS systems.
Can you test our parts first?
Yes. Free testing of your sample parts is available to determine the right system configuration.
Does the system use the cloud?
No. Inspection runs on-premise without third-party APIs or cloud systems, and no subscription or support contract is required.
Additional Resources
Learn More
See Your Parts Inspected Inline
Book a free inspection consultation. Free testing of your sample parts is available to find the right configuration.